Should-cost14% lower cost on 38 machined part numbers
AS9100 job shop · 60 employees · aerospace brackets and housings
The problem
Two suppliers raised prices 9% with a one-line justification, and quotes for the same part varied by 40%.
What James did
Built should-cost models for the top 38 parts by spend, re-quoted them with three suppliers and dual-sourced anodize.
- 6 weeks
- $112K annualized savings
- OTD 78% → 94%
Corrective action11 open SCARs closed in 60 days
ISO 9001 precision shop · 35 employees · medical components
The problem
Repeat escapes from one plating supplier, and corrective actions that had sat open for up to five months.
What James did
Ran 8D root cause with the supplier, rebuilt the SCAR tracker with owners and dates, and set a monthly scorecard review.
- 60 days
- Escapes down 70%
- Scorecard handed over
ProcurementLong-lead Inconel sourced in 3 weeks
AS9100 machine shop · 80 employees · turbine hardware
The problem
A $400K job was waiting on Inconel 718 bar the usual distributors quoted at 22 weeks.
What James did
Vetted four alternate mills and distributors, reviewed certs and traceability, and qualified a Nadcap heat-treat source.
- 3 weeks
- Ship date held
- 2 new qualified sources